Feature-based energy data in the machining industry

  • Monitoring of energy consumption in detail (electrical, pneumatic, thermal) of individual shape elements of workpieces (so-called "features") - from machines up to entire company divisions
  • Allocation of performance and process data to the features of components
  • Detection and optimization of the product- and feature-related CO2-footprint of workpieces and components
  • Monitoring of process conditions and determination of level of productivity of production lines in real-time
  • Feature-based simulations and prediction of energy consumption for intelligent load management-- for the purpose of production planning and control
  • Based on simple, robust sensors for feature optimization, used at representatively selected measurement points, and on automatable markers in the machining program
  • Visualization of sensor data via Grafana dashboards
  • Also suitable for off-site monitoring

Innovation level

  • evaluate the energy efficiency of manufacturing processes in real time by integrating energy-related sensor data and machine control data - standalone or integrated into the product life cycle
  • feature-based, closed-loop energy data collection for optimization of construction and production processes
  • premiere at Hannover Messe

Target audience and applications

  • Manufacturers from the metal and plastic industries
  • Machining tool equipment manufacturers
  • Energy auditors


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Concept for the utilisation of energy and control data in the production control centre

Concept for the utilisation of energy and control data in the production control centre

Plane – Smart Machining