deposition welding and 3D metal powder printing with SLM

  • precision manufacturing of steel parts from high-quality materials
  • producing complex geometry in near-net-shape form
  •  offers particular advantages for high-strength and difficult-to-machine materials
  • the required materials are often nickel-based (e.g. Inconel) or containing expensive elements (e.g. titanium)
  • significant reduction in machining time and volume through targeted combination of additive and subtractive manufacturing processes (hybrid manufacturing chains)
  • measuring systems and data analysis for automated detection of damaged areas and geometry deviations (e.g. 3D scanner) as well as largely self-optimizing production
  • cost-effective

Level of Innovation

  • special adaptation of novel 3D manufacturing processes to individual applications and needs of manufacturers and/or their customers
  • targeted selection and optimization of machining processes, process control, and monitoring based on the desired level of component quality
  • rapid development of measurement systems and databases, also data analysis-- to enable automated detection of defects and geometric deviations, as well as largely autonomous and self-optimizing production
  • development of continuous software chains for hybrid manufacturing with additive and subtractive processes
  •  premiere at Hannover Messe

Target audience and applications

  • metal processing industry and businesses
  • maintenance and service providers
  • automotive industry, aerospace engineering
  • heavy engineering, machine tool manufacturers


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Additiv gefertigtes Bauteil aus Stahl (li.) –nach der Fräsbehandlung und vor der Oberflächenoptimierung mit Machine-Hammer-Peening (MHP)

Additiv gefertigtes Bauteil aus Stahl (li.) –nach der Fräsbehandlung und vor der Oberflächenoptimierung mit Machine-Hammer-Peening (MHP)

Mit Auftragschweißen additiv gefertigter Schiffspropeller –  hergestellt mit Fronius CMT

Mit Auftragschweißen additiv gefertigter Schiffspropeller – hergestellt mit Fronius CMT

Additiv gefertigte Bauteile:  dünnwandige Hülsen, gefertigt mittels 3D-Metallpulverdruck basierend auf dem SLM Verfahren (Selective Laser Melting oder Selektives Laserschmelzen)

Additiv gefertigte Bauteile: dünnwandige Hülsen, gefertigt mittels 3D-Metallpulverdruck basierend auf dem SLM Verfahren (Selective Laser Melting oder Selektives Laserschmelzen)

Additively manufactured part made of high-strength steel (Ti-6Al-4V), produced with plasma welder from SBI

Additively manufactured part made of high-strength steel (Ti-6Al-4V), produced with plasma welder from SBI

Plane – Smart Machining