The TUW H2 Lab is based on a modular experimental platform from Heliocentris and represents a complete hydrogen cycle: from renewably generated electricity through electrolysis, storage and reconversion back to electricity, with feed-in to an island or public grid. Indoor components (fuel cell, hydrogen and energy management subsystems) are connected via an outdoor unit to movable and fixed photovoltaic modules and a small wind turbine. An integrated electronic load allows defined load profiles to be applied for characterisation and optimisation. Standardised 6 mm safety connectors at the DC and AC output modules allow additional consumers to be integrated.

In terms of research, the TUW H2 Lab in particular addresses questions on flexible operation of electrolysis, on the dynamic coupling of variable renewable sources with chemical storage, and on energy management optimisation in both island and public grid operation. Fine-grained sensors (temperature, pressure and volume flow at all relevant points, plus electrical quantities at every source and sink) provide the data basis for detailed energy and mass balances and for the validation of physics-based and data-driven models.

 

Key components

PEM electrolyser (Schmidlin NM-H2 Plus)

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  • max. 480 VA power input
  • hydrogen purity ≥ 6.0
  • supplied with deionised water

     

PEM fuel cell (Heliocentris/Ballard Nexa® 1200)

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  • 1,200 W at 20–36 VDC
  • 36 cells
  • air-cooled
     

Metal hydride hydrogen storage

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  • 3 canisters (Ovonics)
  • total capacity approx. 500 NL at 10 bar
  • purity 5.0

     

Buffer battery

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  • 4 × 12 V lead-acid batteries in series (48 V)
  • nominal capacity C₂₀ = 55 Ah

Photovoltaics

Photovoltaic panels arranged one behind the other on the IET laboratory roof

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  • 2 movable modules for experiments,
  • 4 fixed modules for battery buffering (up to 1,500 Wp total)

Small wind turbine

Small wind turbine fixed to the roof of the IET laboratory with wires

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  • horizontal axis Air 30/40
  • rated 400 W at 12.5 m/s
  • integrated voltage regulator

     

Island inverter and power electronics

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  • Studer Xtender XTM 4000-48
  • DC/DC converters
  • solar charge controller (Steca Tarom 4545)

Sensors

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40 measurement points for radiation, wind, temperatures, pressures, H₂ concentration, and electrical quantities along all energy paths

 

Safety equipment

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gas alarm system with automatic system shutdown at 50 % of the lower explosion limit